Large-Scale 3D Boombox
Installation for Casino Event

A large-format sculptural boombox installation designed as a central attraction for a casino event, combining illuminated branding, immersive design, and lightweight construction.

Project Overview

This project involved the fabrication of a large-scale three-dimensional boombox installation designed for placement within a casino environment as part of a themed event/anniversary activation.

The structure was developed as a visually dominant centerpiece, combining bold retro-inspired geometry with modern lighting integration to create a highly engaging guest experience.

Multiple visual iterations were explored during production, including color variations and branding layouts, before finalizing the version installed on-site.

The final installation incorporates integrated LED lighting and appears to support additional interactive elements such as audio output, further enhancing immersion.

Context

• Themed event installation within active casino floor.
• High visibility and constant guest interaction.

Constraints

• Large-scale object with complex layered geometry.
• Integration of LED lighting into structural design.
• Clean finish required for both daylight and illuminated conditions.
• Potential integration of audio components

Risks

• Uneven lighting diffusion across surfaces.
• Structural deformation due to scale.
• Surface imperfections amplified by LED outlines.
• Complexity of integrating electrical elements into foam structure

 The Solution (Engineering Approach)

Material System

• EPS foam core for lightweight structural volume.
• Hard coating system for durability and impact resistance.
• Integrated LED channel routing.
• Multi-layer paint and graphic system

Structural System

• Reinforced internal framework for rigidity.
• Modular panel construction for easier handling.
• Internal cavities for wiring and component placement.
• Balanced base for stable freestanding installation

Fabrication

• CNC cutting for accurate geometry reproduction.
• Layered assembly to achieve dimensional depth.
• Precision routing for LED strip placement.
• Multi-stage finishing for smooth illuminated edges

Customization

• Full boombox form recreation with retro styling.
• Multiple branding variations (text and logo inserts).
• Custom lighting layout and intensity.
• Adaptability for interactive features (audio / media)

System Architecture

Layer Structure:

• EPS structural core (primary volume).
• Reinforcement system (internal stability).
• Hard coating layer (durability and rigidity).
• LED integration channels.
• Surface finishing and paint system.

Result: A durable, lightweight, fully integrated illuminated structure.

Before/ After (Adapted)

Pre-installation

• Raw painted structure before lighting integration.
• Fabrication-stage units showing geometry and layout.
• Branding and color variations under evaluation.

Final Result

• Fully illuminated installation in casino environment.
• Integrated lighting defining edges and features.
• Strong visual attraction and guest engagement.

Implementation Process

Step 1 — Design (3–4 days)

• Concept development
• Lighting layout planning
• Branding iteration

Step 2 — Engineering (2–3 days)

• Structural design
• Electrical routing planning
• Stability and safety checks

Step 3 — Fabrication (7–10 days)

• CNC cutting
• Assembly
• LED channel integration

Step 4 — Finishing (3–4 days)

• Coating and smoothing
• Paint and graphic application
• Lighting calibration

Step 5 — Installation (1–2 days)

• Transport and placement
• Electrical connection
• Final tuning

Results (Key Metrics)

• Up to 80–90% lighter than traditional builds.
• High-visibility LED integration significantly increased impact.
• Installation completed 2–3x faster than conventional scenic fabrication.
• Enabled multi-sensory engagement (visual + potential audio).
• Created strong focal point within casino environment.

Value Analysis (TCO)

• Designed for safe indoor use in public environment.
• Electrical components integrated within protected channels.
• Lightweight system reducing handling and installation risk.
• Durable coating protecting structure and embedded elements.

Client Feedback

“The installation became a standout feature on the casino floor. The lighting, scale, and design created a strong atmosphere and consistently drew guest attention.”

— Event / Casino Team